Heat is buckling the flight decks of Navy ships; this looks like a job for the thermal management experts

By John Keller

Posted by John Keller

Every now and then I run across things that although they have little, if anything, to do with aerospace and defense electronics, still stop me in my tracks. Here's one I tripped over this morning: did you know the hot exhaust from the V-22 Osprey tiltrotor aircraft is buckling the flight decks of the Navy's big-deck amphibious assault ships?

I didn't either, but this phenomenon hasn't escaped the attention of thermal management materials experts at the U.S. Defense Advanced Research Agency (DARPA) in Arlington, Va. (story continues below video)



It seems the V-22 "has resulted in ship flight deck buckling that has been attributed to the excessive heat impact from engine exhaust plumes," according to a broad agency announcement (BAA-10-10) issued this week from the DARPA Strategic Technology Office.

I suppose Navy leaders could deal with hot gas plumes from the V-22; what really worries them, however, is the future deployment of the vertical-takeoff-and-landing (VTOL) versions of the future F-35 Joint Strike Fighter, which experts say could really cause some problems on the decks of aircraft carriers and the big-deck amphibs.

Too muck buckling caused by the V-22 and the F-35, and these flight decks are going to fail. DARPA has a nice way of explaining this.

"Navy studies have indicated that repeated deck buckling will likely cause deck failure before planned ship life. With the upcoming deployment of the F-35B Short Take Off and Vertical Landing (STOVL) Joint Strike Fighter (JSF), it is anticipated that the engine exhaust plumes may have a more severe thermo-mechanical impact on the non-skid surface and flight deck structure of ships," according to today's BAA.

Worse, nobody knows what to do about this problem, except to build new flight decks, which would be expensive, to say the last.

Instead, DARPA is looking around industry to see of anyone knows how to use thermal-management technologies and materials to build a non-skid, heat-resistant veneer that could fit over the flight decks of the carriers and amphibs to mitigate the effects of hot spots created by the exhaust from vertical-and-short-takeoff aircraft like the V-22 and F-35.

The primary candidates for this kind of thermally resistant flight deck applique are the Wasp- and America-class amphibious assault ships.

Okay, all you thermal-management experts: any takers out there? If so, drop an e-mail to DARPA at DARPA-BAA-10-10@darpa.mil. More information about this project is online at https://www.fbo.gov/spg/ODA/DARPA/CMO/DARPA-BAA-10-10/listing.html.

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The Aerospace & Defense Bloggers

Ernesto Burden is the publisher of PennWell’s Aerospace & Defense Media Group, including Military & Aerospace Electronics, Avionics Intelligence and Avionics Europe.  He’s a father of four, a runner, and an avid digital media enthusiast with a deep background in the intersection of media publishing, digital technology, and social media. He can be reached at ernestob@pennwell.com and on Twitter @aero_ernesto.

John Keller is editor-in-chief of Military & Aerospace Electronics magazine, which provides extensive coverage and analysis of enabling electronic and optoelectronic technologies in military, space, and commercial aviation applications. A member of the Military & Aerospace Electronics staff since the magazine's founding in 1989, Mr. Keller took over as chief editor in 1995.

Skyler Frink is an Assistant Editor of Military & Aerospace Electronics and Avionics Intelligence. Skyler graduated Cum Laude from the University of New Hampshire with a BA in Journalism and a Minor in Information Technology in 2011. He has contributed to many different publications both online and in print throughout his career as a Journalist. Skyler can be reached skylerf@pennwell.com.

Courtney E. Howard, as executive editor, enjoys writing about all things electronics and avionics in PennWell’s burgeoning Aerospace and Defense Group, which encompasses Military & Aerospace Electronics, Avionics Intelligence, the Avionics Europe conference, and much more. She’s also a self-proclaimed social-media maven, mil-aero nerd, and avid avionics geek. Connect with Courtney at Courtney@Pennwell.com, @coho on Twitter, and on LinkedIn.

Mil & Aero Magazine

May 2012
Volume 23, Issue 5