Sapphire wavers with extreme flatness for navigation sensors and avionics introduced by Meller Optics

Sept. 10, 2025
Applications include environmental monitoring and avionics that must withstand temperature extremes, high aerodynamic loads, and rapid pressure changes.

Summary points:

  • Optical-grade sapphire wafers designed to withstand extreme conditions in navigation sensors, avionics, and space applications.
  • Proprietary process ensures extreme flatness with minimal thickness variation, achieving one-tenth wave RMS max at 633 nanometers.
  • Available in various shapes and finishes, including plano-convex, biconvex, and meniscus, with options for custom coatings and edge bevels.

PROVIDENCE, R.I. – Meller Optics Inc. in Providence, R.I., is introducing a line of optical-grade sapphire wafers for navigation sensors, environmental monitoring, and avionics that must withstand temperature extremes, high aerodynamic loads, and rapid pressure changes in aircraft, uncrewed vehicles, satellites, and re-entry vehicles.

These sapphire wafers are fabricated using a proprietary process for extreme flatness, and come in sizes as large as 200 millimeters O.D. with various thicknesses and plus-or-minus 0.075-millimeter thickness variations, and one-tenth wave RMS max. at 633 nanometers over 47.25-millimeter sub-aperture, both faces.

Surface finishes of these sapphire wafers offer 10-5 scratch-dig with less than 1.0 Arc-Min parallelism can be achieved per MIL-PRF-13830. Featuring plano-convex and -concave, biconvex and -concave, and meniscus, Meller Sapphire Wafers can be planed, wedged, and tapered and have a c-Plane crystallographic orientation.

Edge bevels can be a maximum of 0.6 millimeters face width on both edges. Other optics are available for coaters. For more information contact Meller Optics online at https://melleroptics.com/.

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