BAE opens new 'factory of the future' in UK

July 14, 2020
The '4.0 factory' is applying digital technologies to advance manufacturing on the UK’s next generation combat aircraft system, Tempest.

WARTON, UK - The new facility at BAE Systems’ site in Warton, Lancashire, is the result of a multi-million pound investment and collaboration with more than 40 blue chip and SME companies along with academic institutions. BAE has developed a digitally connected, intelligent factory for future Tempest military aircraft production.

The factory is bringing together advanced manufacturing technologies using automated robots, virtual and augmented reality will increase speed, precision and efficiencies, as well as reduce the costs associated with the manufacture of complex military aircraft structures.

The factory also demonstrates a new approach to the way humans and machines can operate together. Cobotic and flexible robotic technologies remove the need for heavy, fixed, long-lead tooling and can quickly switch from the manufacture of one item or platform to another. Intelligent machines and off-the-shelf robotic technology from the automotive industry have been modified to operate at the precise tolerances required for military aircraft, which are less than a third the width of a human hair on some of our program.

Such technology drives greater productivity by allowing operators to focus on more highly-skilled and strategic tasks and production managers to oversee operations from a fully digitized, virtual office.

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