Conflux joins Airbus ZEROe with 3D-printed heat exchanger

The heat exchanger is crucial for thermal regulation within megawatt-class fuel cell systems and is currently being assessed for technology readiness maturity, AviationPros reports.
Oct. 2, 2025

WAURN PONDS, Australia - Conflux Technology just announced that the company will contribute to Airbus’ ZEROe project by developing an advanced heat exchanger for hydrogen-electric propulsion systems using additive manufacturing, AviationPros reports.  Continue reading original article.

The Military & Aerospace Electronics take:

2 October 2025 - Conflux Technology in Warun Ponds, Australia, will support Airbus’ ZEROe project by developing a 3D-printed heat exchanger for hydrogen-electric propulsion systems. The component is designed to regulate heat in megawatt-class fuel cell systems, which generate significant thermal loads.

Using Computational Fluid Dynamics modeling and lab-scale validation, Conflux created a lightweight, high-performance design suitable for aerospace integration.

The heat exchanger is undergoing readiness assessments and system-level testing to determine integration into Airbus’ hydrogen fuel cell architecture. The ZEROe program aims to deliver a hydrogen-powered commercial aircraft, and suppliers like Conflux are providing essential technologies for safe, efficient, and certifiable flight systems.

Related: Conflux Technology joins Honeywell-led consortium to advance hybrid-electric aircraft cooling systems

Related: Airbus partners with Avolon on hydrogen aviation

Related: Airbus shows off its hydrogen-powered fuel cell engine

Jamie Whitney, Senior Editor
Military + Aerospace Electronics

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